Key Takeaways from the ESA roundtable: “Design for Manufacturing & AIT”

Last week, at the 43rd ESA antenna workshop, Jeremy Perrin, CEO of Connektica, participated in a roundtable with Nicolas CAPET (CEO, Anywaves), and Fabien Ferrero (Founder, Orb Instruments).

 

ESA 43rd Antenna Workshop - Roundtable AIT

 

Moderated by Elena Saenz, they discussed how to scale space components manufacturing. Especially , Design for Manufacturing & AIT, Digitalization and Automation. Below are the key takeaways.

 

1๏ธโƒฃ ๐ˆ๐ญ ๐ฌ๐ญ๐š๐ซ๐ญ๐ฌ ๐ฐ๐ข๐ญ๐ก ๐๐ž๐ฌ๐ข๐ ๐ง
– Accept โ€œslightly lower peak performanceโ€ if it unlocks faster, more consistent AIT at scale.
– Build with assembly/debug in mind (Poka-Yoke mindset)
– Borrow rules from automotive/aviation.

 

2๏ธโƒฃ ๐ƒ๐ข๐ ๐ข๐ญ๐š๐ฅ๐ข๐ณ๐š๐ญ๐ข๐จ๐ง ๐š๐ง๐ ๐š๐ฎ๐ญ๐จ๐ฆ๐š๐ญ๐ข๐จ๐ง ๐ข๐ฌ ๐š ๐ฆ๐ฎ๐ฌ๐ญ-๐ก๐š๐ฏ๐ž ๐Ÿ๐จ๐ซ ๐๐ž๐ฐ๐’๐ฉ๐š๐œ๐ž
With New Space, you need

– To run root-cause across 10sโ€“100s of units โ†’ You canโ€™t spend hours hunting through paper, emails, and spreadsheets.
– Engineers focused on insights and fixes โ†’ You canโ€™t afford them babysitting test setups or being tied to the shop floor.
– You need cost + reliability at speed โ†’ You canโ€™t get there with manual processes and disconnected systems.

 

3๏ธโƒฃ ๐‘๐ž๐œ๐จ๐ฆ๐ฆ๐ž๐ง๐๐ž๐ ๐๐ž๐ฉ๐ฅ๐จ๐ฒ๐ฆ๐ž๐ง๐ญ
– Start early: during prototyping/qualification to capture all the engineering know-how so that the 1st batch are produced faster and more reliably
– Phased approach: Digitize โ†’ pinpoint bottlenecks โ†’ automate โ†’ integrate production software together (MES – PLM – ERP)

 

To learn more about scaling space manufacturing and Connektica, download our complementary eBook, Aerospace Production Scaling – Evaluation Checklist and contact our experts if you have any questions.